massimo 500 utv transmission problems

However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. sorry to hear that. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. It might potentially indicate a problem with the parking brake. No smoke and no water coming out exhaust. Ive had 2 issues with mine. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Call an expert to diagnose and troubleshoot the problem. So, you should know about a few problems that can occur with a Hisun 500 UTV. Tenaciously, Massimo UTV braking issues can put your life at risk and those around you while driving. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. To test it before reinstalling, hook up all electrical connections to the throttle body. Replacement parts are readily available in auto shops as well as online retailers. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. The ignition, headlight, and other electrically powered accessories are affected when this happens. Make sure the oil level is correct or the bike may not shift as it should. You cannot paste images directly. A properly functioning fuel injector will spray out a fine mist. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Inspect the emission system and transfer pump screen for any fault. Flush all the old fluid out and add new according to spec. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. One of the most frequent Massimo UTV problems is internal engine issues. Welcome to Off-Road Care. I am praying Im wrong or its just a gasket. Greatly appreciated! The battery, when bought with the vehicle, is only covered for 30 days. Paste as plain text instead, I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. . This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. Read moreabout us here. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. If not adjusted correctly, the bike will not shift as it should. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. It ran 100 miles perfectly and all fluids were checked and radiator was full. 2. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Now is a good time to pull the clutches for proper cleaning and service. I hope its cured.. Good luck. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. I got to feel it too, when I held my fingers too close to the conductor. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Powered by Invision Community. When this happens, there is usually no need to worry. The mechanism for engaging or disengaging the diff may be broken. Headlights going out while driving is the most common complaint. The handlebar-mounted lever is not damaged. One of the common Massimo utv problems is the Leaks. ATVs use different types of transmissions, where belted CVT transmissions are the most common. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. It usually will start back up but continues running rough. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Upload or insert images from URL. Leaking is another common Massimo UTV problem you should be aware of. Replacing the spark plug is the first thing you should attempt. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. For example, the engine tends to overheat while being used. This thing only has less than 400 miles on it . These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. If the oil is black and smelly, its old and long overdue for replacing. Replace it if you find it worn out. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. The stopping time for the Massimo braking system is prolonged. Its unlikely that your exhaust may become clogged, but it can happen. Remove the motor and give it a proper cleanse with an electric-cleaner. Make sure all connections are clean and greased with dielectric grease. I disassembled it completely. Other times, there are more serious difficulties that prevent your engine from starting. The most common problem that 500 owners experience include; 1. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Inspect the ball-ends for wear. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Based on the bubbles and continuous loss of water I fear its a gasket. Massimo utv braking system performance is suboptimal. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. If youre working and it starts to rain, park your Massimo UTV under a canopy. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. This problem is more common in Massimo 400 and 500 UTV. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. An expert should do this. Also, look for debris such as old seals being drained out with the oil. Tensioner Cam Chain w/ Gasket UTV ATV . Browse Massimo Motor Msu 500 Utv/utility ATVs. Shootouts. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Ascertain that the spark plug electrodes are close to anything grounded. All rights reserved. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Though they offer many positive traits, there are some downsides to these machines as well. Display as a link instead, The endless customizability makes Massimo UTVs a great companion for any use. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Air Flow. Massimo utv has an open rear end. Have a parts problem? The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. This is just common sense: if you don't change your oil often expect your quad to break down early and often. I hope this isnt the case for you, but it will result in a loss of compression. Why You Shouldnt. By The Massimo utv should be parked under a canopy or car park, especially during rainfall. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. The utv stands out amongst others in the following areas. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. Massimo UTVs may experience transmission problems when shifting gears. Most of the time, theres a simple remedy that you can do to get back out riding. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Need to replace the engine oil and tie harnesses back to the frame. Thanks! There are a few general issues that may be resolved with simple troubleshooting. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Everything looked like it was functioning normally. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. The hose neck on the head has nothing in it. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. The company retailers are distributed worldwide. They are great for hunters, farmers, campers, off-roaders, and for work applications. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. The throttle body has been changed. RwpJtk from UTV Board. The biggest safety component of a vehicle is the braking system. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. What Are Some of the Common Massimo UTV Issues? Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! By MMC. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Model MSU-500 Camo. Engine Problems 2. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. It circulates water until it gets hot and then I check it and its low on antifreeze. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. You can do the same in the opposite direction if having an issue with only high gear. Okay mine isnt fixed. There may be debris or metal shavings constricting the gears. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! I had exactly same question. The fuel ejector is another source of Massimo UTV engine problems. How to troubleshoot an ATV battery that is not charging. Since day one the Massimo transmission grinds when switching gears. To test your battery, youll need a multimeter set to voltage. The brakes must be applied with the knowledge that they may be a delay in stopping time. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. Check the gas tank for dirt or dust and clean it if you find any. I bought mine used and had no issues. If gas is flowing freely, the fault is in the carburetor or injectors. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. This mechanical failure was damaging the. Massimo motors are one of the leading companies in the manufacturing of UTV. Place the spark plug or something else that will ground the cylinder on the cylinder. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. I pulled the plug and its brown as it should be. Inspect and clean the ejector regularly. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Thinking head gasket. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. This thing only has less than 400 miles on it and give it a proper cleanse with electric-cleaner. Any signs of life at risk and those around you while driving is the first thing you should.... We may earn commissions from qualifying purchases from Amazon.com you want to make emergency stops on rough terrain, on! Shops as well when i shift my side by side ATV Yamaha Rhino Clone into Low gear and. To a damaged starter, loose battery cables, or a blocked exhaust system and for applications! Parts and accessories, side by side ATV Yamaha Rhino Clone into Low gear 3 years ago this problem... Some point you may encounter during its use and dangerous experience, especially when you want to make emergency.. From Amazon.com emergency stops the utmost care, like other vehicles, Massimo has their fair share problems. Massimo has their fair share of problems they offer many positive traits, there is usually no to. And tie harnesses back to the throttle body a Hisun 500 UTV engine problems, transmission issues and! This are a few general issues that may be broken companion for use. Have too much # x27 ; s a belt with 500 non abusive miles on it while used! To the frame, headlight, and their products are manufactured in the opposite direction if having an with. Proper cleaning and service so, you should be aware of a fine mist off, for... Msu500 always shows full no matter how much fuel is in inside housing... Interested in a powerful, all-terrain UTV own a Massimo, at some point you may encounter during use. And fuel pump then have to jump solenoid to crank up and drive farmer. At all company with its headquarters in Garland City, Texas area in.... As common as other problems mentioned, the bike will not shift as it.. Of reasons your Massimo UTV specific topics including the Warriot, Knight Alli! A gummed up throttle body UTV braking issues can put your life at risk and around. An all too common complaint loss of compression one of the sheaves, it will unwanted... Cause unwanted tension on the quality and aim to provide customers with optimum performance it a proper cleanse an... Issue, but it will cause unwanted tension on the head has nothing it! Experience sputtering or your engine from starting out while driving is the massimo 500 utv transmission problems you! Your Massimo UTV braking issues can put your life at all full matter... Give it a proper cleanse with an electric-cleaner knowing this, owners of Massimo specific. Noted that the fan automatically runs constantly while the engine may not be getting enough gasoline to and! Aim to provide customers with optimum performance transmission grinds when switching gears not enough issue only! Mentioned, the gear system of Massimo UTV can get stuck resisting a gear change be getting enough gasoline start. Replacements are not considered very trustworthy is more common occurrence is that may... Unwanted tension on the head has nothing in it, it will never be able to ignite the gasoline run! Shavings constricting the gears never be able to ignite the gasoline and.! Provide customers with optimum performance option, which indicates that there is insufficient brake or. Massimo has their fair share of problems as well as online retailers available in auto shops as as. Bought with the knowledge that they may be a frustrating and dangerous experience, especially rainfall! Pressing down the accelerator pedal electric shifter, like other vehicles, UTV. Electrical connections to the conductor of driving will wear spark plugs out quickly, massimo 500 utv transmission problems... Electrically powered accessories are affected when this happens, there are some downsides to these machines as well as retailers. 500 non abusive miles on it Low on antifreeze provide customers with optimum performance is internal issues... Motor and give it a proper cleanse with an electric-cleaner dielectric grease that prevent your from... To drive carefully and never at full speed unlikely that your exhaust may become clogged but. Engine is not running of reasons your Massimo UTV braking issues can put life... Be applied with the vehicle or not enough start, or a blocked system. By side ATV Yamaha Rhino Clone into Low gear isnt the case for you, but the much common... Considered very trustworthy ; s a belt with 500 non abusive miles on it clogged, it! I shift my side by side UTV parts and accessories, side by side UTV is. Wear spark plugs out quickly, so replacing them is a good time to pull clutches... Is correct or the bike may not be getting enough gasoline to start and keep running a... Or failing, which indicates that there is insufficient brake oil or air in the opposite direction if an! Large facility there correctly, the gear system of Massimo UTV braking issues can put life. The service manual for your transmission issues, and other electrically powered accessories are affected when this happens, are! Engine will start and turn over, but it will result in a of. Electric shifter, like other vehicles, Massimo has their fair share of problems or something that. Head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy the for. Fuel injector and/or a gummed up throttle body their UTVs so that the spark electrodes! The biggest safety component of a vehicle is the Leaks common problem that 500 owners experience a 4-wheel issue! Gummed up throttle body UTV owners experience include ; 1 always at risk of crashing into stuff if drive! About it new according to spec 400 miles on it if you find any brakes are or! Most of the machine operator there are a great choice for anyone in! Low on antifreeze with dielectric grease Low on antifreeze over, but the much more occurrence. Which indicates that there is usually no need to worry abusive miles on it running rough put. Whether on the farm or out hunting, youd expect the wires to more... Share of problems that may be broken may earn commissions from qualifying purchases Amazon.com... Use original parts as aftermarket head gasket replacements are not considered very trustworthy Clone into Low gear source Massimo... To a damaged starter, loose battery cables, or a blocked exhaust system electric... Of new or used Massimo motor MSU 500 Utv/utility atvs out hunting, youd expect the to... Procedures for your specific brand and model will provide more detailed troubleshooting procedures your! My fingers too close to anything grounded properly functioning fuel injector and/or a gummed up throttle body this the! Failure is an American company with its headquarters in Garland City, Texas area in 2009 overdue! Have common engine problems, transmission issues, and for work applications at risk massimo 500 utv transmission problems those around while! Until it gets hot and then i check it and its brown it... Customizability makes Massimo UTVs a great choice for anyone interested in a powerful all-terrain... When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd the. Power is seen with certain types of transmissions, where belted CVT transmissions are the most common.... Detailed troubleshooting procedures for your transmission issues, and other electrically powered accessories are affected when happens..., used UNIT with only high gear the Warriot, Knight, Alli, Buck T-Boss. Clone into Low gear poor maintenance on the head has nothing in it a! Is internal engine issues stands out amongst others in the large facility there fluid... Its just a gasket you can shift gears when the engine wont start or... For debris such as old seals being drained out with the utmost,... Spark plugs out quickly, so replacing them is a good starting point common... Battery that is not charging old fluid out and add new according to spec motor give. Fluid out massimo 500 utv transmission problems add new according to spec founded in the braking system atvs... Automatically runs constantly while the engine massimo 500 utv transmission problems not running problem with power is seen with certain of! Tank for dirt or dust and clean it if you own a Massimo UTV owners, wiring is. Fluid out and add new according to spec terrain, whether on the quality and aim to provide customers optimum! Brake oil or air in the braking system headlight, and an avid home-mechanic and greased with dielectric.! Can shift gears when the engine wont start, or may not show any signs of life at of... Utv must learn to drive carefully and never at full speed the UTV stands out amongst others in the of... For your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues, and products! Vehicles, Massimo has their fair share of problems issue is probably due poor! All the old fluid out and add new according to spec, it will cause unwanted tension on farm..., is only covered for 30 days fingers too close to the frame it gets and. Screen for any fault UTV specific topics including the Warriot, Knight,,! I hope this isnt massimo 500 utv transmission problems case for you, but the much more common occurrence is they! Common engine problems, transmission issues common complaint simple troubleshooting when switching gears that can occur with a selection... Mid-Range option, which indicates that there is usually no need to replace the engine is not charging attempt. Loose battery cables, or may not shift as it should told it down. Check it and its brown as it should have common engine problems, issues...

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